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TRANSFORMER MAINTENANCE
Transformer Condition
Monitoring Five Need To Knows
A dashboard for your most important transmission & distribution assets
T ransformer condition monitoring
has become increasingly important
over the past two decades, given
the financial impact of failure, Rüdiger
Kutzner, head of the Global Technology
Centre at Siemens Transformer Lifecycle
Management, told participants during an
Engerati webinar earlier this year.
“It started with the large units with
very high financial impact of failure,” he
said, adding: “However, there are still a
lot of smaller units for which there isn’t
a commitment to spend money on, but
we expect this policy to change in the
future.” Notably the webinar participants
were divided on transformer monitoring
in their companies, with 51% indicating
no monitoring and 49% indicating some
(or all) being monitored. Further, almost
a quarter had experienced a transformer
failure, of which 3% recorded a complete
failure. Five key concerns were raised by
webinar participants:
1. How is a transformer ranking
done? To develop a ‘health index’ firstly you
need to evaluate the condition of the
transformers, which would normally
involve collecting data obtained on-
site, such as visual inspection and oil
analysis, and potentially combining
it with online monitoring. With the
initial conditions collected the data is
then ranked and a trend analysis is
completed. The strategic value of the
transformer in the network also needs
to be taken into account.
This is a useful approach, and an
60 earlier step may be to gather groups
of data including loading conditions,
bushings measurements, and
dielectric properties of the insulation
fluid. 2. What is the most effective sensor
diagnostic for sudden faults?
Dissolved gas analysis (DGA), which
is used to detect single or multiple
gases dissolved in transformer oil, is
the first choice and will cover about
half of the most probable failures.
Data on transformer failures compiled
by Cigré (the international council on
large electric systems) on 675 major
transformer failures indicates that
about 40% were in the windings, 7%
in the lead exit and 3% in the core.
DGA has a high potential to detect
these, as well as potential failure of
the selector switch of the tap changer.
However, it does not cover other
sub-systems such as the bushings
(which account for over a third of
transformer fires and explosions), so
a comprehensive approach should
include DGA and bushing monitoring
technology and possibly also tap
changer monitoring.
3. Can transformers be retrofitted
with online monitoring equipment?
Retrofitting can be done to most
transformers. For example, online
DGA monitoring requires installation
of an oil loop. Bushing monitoring
will require some design information
on the mechanical dimensions of the
potential tap of those devices.
The placing of temperature
sensors and CTs to measure load
current is quite easy. Such a package
could be easily retrofitted.
4. Is there a study to indicate that
transformer monitoring negates
failures? The number of case studies is
limited as still, only a limited number
of transformers are equipped with
online monitoring. In cases where
transformers are equipped with
monitoring often the data is not
integrated in policy or even is not
evaluated. We know DGA is a
powerful diagnostic to support failure
prevention and online DGA is even
better, so we expect real benefits.
5. What is the ideal transformer
maintenance programme?
First, you need to collect the
information to get a comprehensive
view of the health of the transformer.
This includes looking at the insulation
fluid and for example at auxiliary parts
such as the cooling and protection
devices to check they are working
properly. There are also the gaskets
for sealing and avoiding leaks and
environmental impacts amongst other
items. Guidelines and checklists are
normally available in the manuals. Cigré
has also issued recommendations for
transformer maintenance and transformer
manufacturers and service partners can
also provide a programme for the right
actions to be taken at the right time. ESI
ESI Africa thanks Engerati for
permission to reprint this article
ESI AFRICA ISSUE 2 2015